Which is Better, DTF or Sublimation?

Direct-to-film (DTF) rules the custom apparel industry. It works on the process of design transfer under high heat and pressure. But it isn’t the only technology used for textile printing. You can also use the Sublimation process, which also works on design transfer. In this blog, we’ll shed light on DTF vs Sublimation.

1. Fabric Compatibility

The first important factor to consider in textile printing is the fabric compatibility of the technology. As a garment printer, you will get all types of fabrics to print. 

Sublimation is ideal for synthetic sportswear, as it works best on 100% polyester or polyester-coated materials. The process turns the ink into a gaseous form, allowing a strong bond with the polyester fibers.

DTF: It works well on almost all fabric types, including cotton, polyester, blends, silk, denim, and leather. It is a versatile printing technology.

2. Color Vibrancy and Print Quality

There is little difference in the color vibrancy or print resolution of both technologies. However, a subtle difference is seen in the end result.

Sublimation: The gaseous ink blends with the fabric, giving a soft-hand feel. You get vivid and breathable prints that never crack or peel. The results are best on polyester fabric. 

DTF: The ink sits on top of the fabric, giving a slightly heavier feel to the fabric. However, DTF prints can outperform any other print job in quality.

3. Durability and Washability

Inks tend to lose their vibrancy, detail, shine, and grip over time on fabric coming into contact with the sun, water, and detergent. DTF vs Sublimation shows the latter is more durable.

Sublimation: The strong bonding between ink and fabric prevents the prints from cracking or peeling even after rough use and multiple washes.  

DTF: The process involves a hot melt adhesive powder that creates a strong bond between ink and fabric. However, the durability and washability of prints largely depends on the quality of adhesive used and proper curing.

4. Equipment and Cost

For custom apparel, you need a printer, heat-press machine, and supplies. Depending on your budget and business needs, you can choose a process. 

Sublimation: It requires little upfront investment as the printer, heat press, and supplies are cheaper as compared to others. However, you can print only light-colored polyester fabrics. If you want to print more fabrics, you will need an expensive UV Sublimation system. 

DTF: The initial cost of a DTF setup is higher, but it provides immense flexibility in fabrics and designs. You can expect a higher return in the DTF process.

5. Versatility of Applications

An important comparison of DTF vs Sublimation includes the versatility of applications, where DTF has a clear edge over others.

Sublimation: The process is better suited to polyester fabrics and polyester-coated surfaces, such as promotional mugs and photo frames. This limitation can work as a roadblock for your business.

DTF: It can print any fabric type or surface, including glass and plastic. With DTF, you can extend your inventory to t-shirts, hoodies, tote bags, pillow covers, scarves, belts, and much more.